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Product Description

Lancaster Mineral Fibre Galvanised Lagging Mattress comprises unbonded mineral fibres securely stitched to galvanised hexagonal wire mesh to form a mattress with excellent thermal insulation properties, making this product ideal for external insulation lagging and cladding applications in construction projects.

The unbonded nature of the product means that no charring, off-gassing or embrittlement occurs due to degradation of organic binder, making the mattress especially suitable for external insulating of hot industrial plant.

Advantages

Durable – Safe – Cost effective

  • No organic binders – soft, flexible, vibration resistant and resilient even after heating
  • Non combustible BS 476 part 4, ASTM C592-80, DIN 52275 part2
  • Easy and safe to use. Non respirable. Non carcinogenic – European Carc. Cat. 0 (unclassified)

Chemical Composition

Lancaster Mineral Fibre Galvanised Lagging Mattress is manufactured from basaltic material, incorporating an addition of recycled fibres into the melt. An inherently low level of mineralogical calcite (CaCO3) is maintained, which gives the product very good resistance to attack by acidic residues. Oxide composition is given below:

Silicon oxide (SiO₂) 43–50%
Aluminium oxide (Al₂O₃) 11–18%
Iron oxide (Fe₂O₃) 10–15%
Calcium oxide (CaO) 10–14%
Magnesium oxide (MgO) 8–14%
Sodium oxide (Na₂O) 2–5%
Potassium oxide (K₂O) 0.5–3%
Titanium oxide (TiO₂) 2–4.5%
Residual mineralogy as CaCO₃ 0–0.05%

Thermal Conductivity

Mean Temperature (ºC) Mean Temperature (ºF) ‘K’ value (W/mk) 100kg/m³ ‘K’ value (W/mk) 128kg/m³
10 50 0.037 0.036
50 132 0.039 0.037
100 212 0.045 0.042
150 300 0.052 0.048
200 390 0.063 0.058
250 480 0.077 0.071
300 570 0.090 0.083
350 660 0.108 0.099
400 750 0.130 0.119

Physical Characteristics

Mean Filament Diameter (typical): 12um

Minimum Filament Diameter
(as LWGM –2 standard errors): >6um
Mean Filament Length: 80mm

Classification
(EU Directive 97/69EC) Unclassified

Standard Density: 100 kg/m3 (6.25pcf)
High Density: 128kg/m3 (8pcf)

Working temp at 80% Tmax: 600ºC (1110ºF)
Maximum working temperature: 750ºC (1380ºF)

Areas of Application

Lancaster Mineral Fibre Galvanised Lagging Mattress is especially suitable for the external insulation of plant and equipment in the following industries:

  • Power generation
  • Petroleum refining
  • Chemical processing
  • Paper making

Health and Safety

Lancaster Mineral Fibre Galvanised Lagging Mattress achieves the lowest possible risk rating under the EU categorisation of Man Made Vitreous Fibre (potential for carcinogenicity). Full MSDS data will be given on request.

Other Materials

For internal insulation applications in hot gas ducts, silencers and boilers, the Company manufactures GTB® thermal acoustic fibrous basalt materials, the international “benchmark” for gas turbine silencing.

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